Fully automatic pill making machine-Fornitore globale

No. 1545 Jiulong Cloud Entrepreneurship Incubation Park, No. 6-4 Jiulongyuan Avenue, Jiulongpo District, Chongqing

Product Introduction:

The fully automatic traditional Chinese medicine pill making machine combines the advantages of various fully automatic traditional Chinese medicine pill making machines into one machine. The fully automatic traditional Chinese medicine pill making machine has the advantages of round pill shape, accurate dosage, fast disintegration, smooth dispensing, no shed material, smooth transmission, easy operation, and extremely low failure rate. Among them, the speed control of the rolling knife of the fully automatic pill making machine can be automatically adjusted according to the dispensing speed, truly realizing the automation control of pill making, which is a qualitative leap in the history of pill making machines. The fully automatic pill making machine is capable of producing honey pills, water pills, water honey pills, concentrated pills, paste pills, wax pills, and more. The entire machine of the fully automatic pill making machine meets the requirementsAccording to GMP standards, the fully automatic pill making machine is an ideal pill making machine for pharmaceutical factories, health food factories, hospital preparation rooms, clinics, and pharmacies.

Structural features:

1. This machine consists of two parts: strip making and pill making, with a box structure and horizontal strip making. It has a simple structure, easy operation, and convenient maintenance.

1The strip adopts a worm gear reducer for smooth and reliable transmission.

3. The rolling and cutting mechanisms of the pill making part are installed in a gearbox, with good lubrication conditions for the components. The cutting speed can be adjusted through the knob of the continuously variable transmission, allowing the rolling cutter to achieve a speed of 6-30 revolutions per minute until the cutting speed matches the strip speed.

4. The feeding port is large, and the pressure plate flips to press the material, which is convenient for filling and can eliminate the phenomenon of shed material. The hopper is divided into upper and lower parts by the flipping axis, which is very convenient to open during cleaning.

5. Electric heating uses electric heating tubes, which are safe, reliable, and have smooth strips.

6. Drip the medicine strip with alcohol, and the outside of the pill making knife is equipped with a brush to prevent sticking of the knife. The alcohol is stored in the square box of the dispensing mechanism, and the amount of alcohol is adjusted through a ball valve.

Technical parameters:

model:WK-240

specifications(mm)：8-24

Posting (Root):1

production(kg/h)：30-90

voltage(V)：380

total power(W)：2350

Output power(W)：1500

Pill making power(W)：550

External dimensions(cm)：128×72×92

weight(kg)：650

usage method:

1. This machine is suitable for indoor environments with ambient temperatures ranging from -5 ℃ to+40 ℃, relative temperatures less than 90%, voltage fluctuations in the power grid less than 10% of the rated value, and no conductive dust or corrosive metal gases in the surrounding area. Installed in a sunny and clean factory building, there is no need for feet, just level it. For safety reasons, it is necessary to have a grounding wire.

2. Before driving, it is necessary to check whether the oil level of the gearbox has reached the standard position, whether the oil cup on the hopper is filled with edible oil, whether the pill making knife is aligned and tightened, whether the alcohol system is unobstructed, and adjust the appropriate amount. Use alcohol to disinfect the guide wheel, guide frame, pill making knife, etc., and turn on the electric heating.

3. The dispensing section can be operated by air for 3-5 minutes without any abnormalities before feeding. The material strip is pushed out and returned to the hopper. After the material strip is qualified, the pill making section can be opened. The feeding should be uniform during operation. If the dispensing and pill making are not synchronized, they can be adjusted by turning the knob. Clockwise pill making is faster, counterclockwise pill making is slower. The size of the pill can be achieved by replacing different dispensing ports, pill making knives, and guide wheels.

4. When feeding, foreign objects should not be thrown into the hopper, and hands should not be inserted into the flat surface of the hopper to avoid being crushed by the pressure plate. Regularly check for any abnormalities in various components, and immediately stop and inspect if any abnormalities are found.

5. After use, power off and turn off the main switch and other switches. When cleaning, first remove the strip outlet and electric hood. When removing the machine head, a hook shaped handle (special) can be used, and then the bracket and propeller can be pulled out. Open the upper part of the hopper and clean the two flip plate shafts. After cleaning, apply cooking oil and disinfect each part with alcohol before use.

6. The oil in the reducer should be kept above the oil level. After two to five months of normal operation, the waste oil should be drained and new oil should be replaced. The oil cup on the hopper should be filled with cooking oil three times per shift, and an appropriate amount of oil should be added to other open gear sprocket points.

Dismantling and installation of cutting tools and accessories:

1. After tightening the dedicated retraction nut with the pill making knife, tighten the top thread of the retraction nut to retract the pill making knife.

2. Spring disassembly method and installation direction: Remove the pellet making knife, use a carrier to hold the knife shaft, and look at the connection thread on the right side of the knife shaft from the front, which is right-handed, while the left side is left-handed. After removing the bolts on the flange seat of the blade shaft, unscrew the blade shaft, and then hold the blade shaft and pull it forward. The flange seat, gear body blade shaft, and spring can be pulled out at once. Only by removing the flange seat can the gear body replace the spring (left side is a left-hand spring, right side is a right-hand spring).

3. The disassembly method and installation direction of the guide key: After removing the flange seat, press the spring to move the gear body forward by 10mm, remove the guide key, and do not exit together with the gear body to avoid the guide key getting stuck in the retreat groove of the blade shaft.

Common faults and troubleshooting methods:

Common faults	cause	maintenance methods
1. After being powered on, the motor does not rotate	1. Poor contact of power cord or loose power plug. 2. Poor switch contact.	1. Repair the power supply or replace the plug with the same specifications. 2. Repair or replace the switch with the same specifications
2. Suddenly the motor stops rotating while working	Capacitor short circuit	Repair by professional personnel
3. Heater heating failure	1. Loose plug or power cord detachment 2. Heater heating wire melting	1. Replace the plug with the same specification or repair the power socket. 2. Have a professional repair it
4. The pill shape is not round	1. The pill making knife is not aligned properly. 2. The thickness of the medicine strip is uneven	1. Correct the pill making knife 2, replace the strip outlet
5. Inaccurate dosage	Uneven thickness of medicine strips	Replace the strip outlet
6. Sticky knife	1. Low alcohol content or inability to spray. 2. Local burrs on the pill making knife	1. Add alcohol quantity 2, remove the fuzz

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